Guaranteed Cotton Fabric Light Color Standard Recipe and Dyeing Process is a standardized approach for dyeing cotton fabrics with light colors. Cotton is a widely used fabric in the textile industry due to its durability, breathability, and versatility. However, dyeing cotton fabrics can be a challenging process as cotton fibers have a low affinity for dyes, especially for light colors. Therefore, a standardized recipe and dyeing process are essential for achieving consistent and high-quality light-colored cotton fabrics.
Light color is the recipe and the dyeing process is so important. So we have to standardize the 100% cotton fabric light color recipe and dyeing process. You can easily use it for production. In this article, we will discuss the Guaranteed Cotton Fabric Light Color Standard Recipe and Dyeing Process in detail, including the materials needed, the dyeing process, and the key factors that affect the final product.
100% Cotton Fabric Light Color Standard Recipe:
The dosing of chemicals depends on the concentration. The dye % depends on the target shade.
Buyer : Practical Textile | Quantity : As required | ||
Fabric Type: 100% Cotton ( S/J ) | Color: Mocha Meringue | ||
Step | Type of Chemicals | Leveling agent | Process(Temp/Time) |
Pretreatment | Detergent | 0.80 g/l | L:R = 1:6 |
Anticreasing agent | 1.0 g/l | 100’C X 50 MIN | |
Sequestering agent | 0.80 g/l | ||
Alkali | 2.0 g/l | ||
Bleaching agent | 2.5 g/l | ||
L:R = 1:6 | |||
Levelling | Levelling agent | 0.20 g/l | 60’C |
Leveling agent | 0.80 g/l | PH: 6.20 | |
Anticreasing agent | 1.00 g/l | ||
Bio polishing agent | 0.50 g/l | ||
L:R = 1:6 | |||
Dyeing | Reactive Dyes | 0.28% | 60’C |
Reactive Dyes | 0.13% | ||
Reactive Dyes | 0.08% | ||
Electrolyte | 20 g/l | 50% 50%; | |
Alkali | 6 g/l | 2 time | |
L:R = 1:6 | |||
After treatment | Soaping agent | 0.60 g/l | 70’C X 10 MIN |
Leveling agent | 0.2 g/l | ||
L:R = 1:6 | |||
Fixing | Fixing agent | 1.00 g/l | 50’C X 20 MIN |
L:R = 1:6 | |||
Softener | Glacial acetic acid | 0.2 g/l | 50’C x 15 min; |
Cationic Softener | 1.00 g/l | PH: 5.5 |
100% Cotton Fabric Light Color Standard Dyeing Process
The most used dyeing process are given below:
Load the fabric
⇩
Anticreae+Detergent Inject = To remove impurities
⇩
Wash and Drain
⇩
Detergent+Anticreasing agent+Oil remover+Peroxide stabilizer inject
⇩
Caustic soda dossing 10min
⇩
Run time 5min
⇩
Rise temperature at 70 ⁰C
⇩
Inject the Hydrogen peroxide
⇩
Rise the temperature to 98 ⁰C
⇩
Run time 60 min
⇩
Cooling at 78 ⁰C
⇩
Shade check = Check the whiteness and absorbency
⇩
If ok drain
⇩
Normal hot at 80 ⁰C
⇩
Run time 10 min
⇩
Inject Acetic acid = For neutralization of Soda
⇩
Run time 5min
⇩
Drain and wash for 5min
⇩
Peroxide killer Inject run for 5min
⇩
Drain and wash 10min
⇩
Rise the temperature at 55 0c
⇩
Control PH= 4.5 with acetic acid
⇩
Inject Enzyme
⇩
Run time 40min
⇩
Check sample hairiness
⇩
If ok then raise the temperature at 80 0c
⇩
Run 5min
⇩
Drain and wash the enzyme dust
⇩
Leveling Ph 6-5.5
⇩
Leveling item 600c
⇩
Leveling inject
⇩
Runtime 10
⇩
Color dosing 60c 20 minute
⇩
Runtime 10 minute
⇩
1st salt dosing 10 minutes 50%
⇩
Runtime 5 minute
⇩
2nd salt dosing 10 minutes 50%
⇩
Runtime 10 minute
⇩
Sample check
⇩
1st soda dosing 20 minutes 1g/l
⇩
Runtime 5 minute
⇩
2nd soda dosing 25 minutes full
⇩
Runtime 10 minute
⇩
Shade check
⇩
Shade ok and then drain (Rinse drain is better)
⇩
Normal, not 80 0c run 10min
⇩
Wash until clear the loose dyes are (Not more than 20min)
⇩
Inject soaping agent
⇩
Rise 90 0c and run 10min
⇩
Check shade if the ok drain
⇩
Wash clear
⇩
Fixing agent dos 5min
⇩
Runtime 10min
⇩
Wash clear
⇩
Softener dossing 7min
⇩
Check softness if ok
⇩
Unload and deliver to finishing
Conclusion:
The recipe and process are 100% applied. Here the dossing of different chemicals and dyes will be changed according to the concentration. You have to use it according to the suppliers.
Research Links:
You may read some other articles also:
- 100% Cotton Dark Color Dyeing Recipe And Dyeing Process
- Standard Operating Procedures (SOP) For Dyeing Process
- Most Applied SOP For Sewing Department In Textile Industry
- lesson Note On Introduction To Tie And Dye
- What Is The Best Sewing And Embroidery Machine Combo For Beginners?
You can find us on:
[…] 100% Cotton Fabric Light Color Standard Recipe and Dyeing Process […]
[…] 100% Cotton Fabric Light Color Standard Recipe and Dyeing Process […]
[…] 100% Cotton Fabric Light Color Standard Recipe and Dyeing Process […]