100% Cotton Fabric Light Color Standard Recipe and Dyeing Process

Light color is the recipe and the dyeing process is so important. So that we have to standardize the 100% cotton fabric light color recipe and dyeing process. Here we discuss the 100% applied process which is discussed below. You can easily use it for production.

100% Cotton Fabric Light Color Standard Recipe:

THe dosing of chemicals depends on the concentration. Dyes % depends on the target shade.

Buyer : Practical Textile		Quantity : As required
Fabric Type: 100% Cotton ( S/J )		Color: Mocha Meringue
Step	Type of Chemicals	Dossing	Process(Temp/Time)
Pretreatment	Detergent	0.80 g/l	L:R = 1:6
	Anticreasing agent	1.0 g/l	100’C X 50 MIN
	Sequestering agent	0.80 g/l
	Alkali	2.0 g/l
	Bleaching agent	2.5 g/l
			L:R = 1:6
Levelling	Levelling agent	0.20 g/l	60’C
	Leveling agent	0.80 g/l	PH: 6.20
	Anticreasing agent	1.00 g/l
	Bio polishing agent	0.50 g/l
			L:R = 1:6
Dyeing	Reactive Dyes	0.28%	60’C
	Reactive Dyes	0.13%
	Reactive Dyes	0.08%
	Electrolyte	20 g/l	50% 50%;
	Alkali	6 g/l	2 time
			L:R = 1:6
After treatment	Soaping agent	0.60 g/l	70’C X 10 MIN
	Leveling agent	0.2 g/l
			L:R = 1:6
Fixing	Fixing agent	1.00 g/l	50’C X 20 MIN
			L:R = 1:6
Softener	Glacial acetic acid	0.2 g/l	50’C x 15 min;
	Cationic Softener	1.00 g/l	PH: 5.5

100% Cotton Fabric Light Color Standard Dyeing Process

The most using dyeing process are given below:

Load the fabric

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Anticreae+Detergent Inject = For remove impurities

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Wash and Drain

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Detergent+Anticreasing agent+Oil remover+Peroxide stabilizer inject

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Caustic soda dossing 10min

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Run time 5min

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Rise temperature at 70 ⁰C

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Inject the Hydrogen peroxide

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Rise the temperature 98 ⁰C

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Run time 60 min

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Cooling at 78 ⁰C

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Shade check = Check the whiteness and absorbency

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If ok drain

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Normal hot at 80 ⁰C

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Run time 10 min

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Inject Acetic acid = For neutralization of Soda

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Run time 5min

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Drain and wash for 5min

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Peroxide killer Inject run for 5min

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Drain and wash 10min

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Rise the temperature at 55 ⁰c

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Control PH= 4.5 with acetic acid

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Inject Enzyme

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Run time 40min

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Check sample hairiness

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If ok then raise the temperature at 80 ⁰c

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Run 5min

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Drain and wash the enzyme dust

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Leveling Ph 6-5.5

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Leveling item 60⁰c

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Leveling inject

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Runtime 10

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Color dosing 60c 20 minute

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Runtime 10 minute

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1^st salt dosing 10 minutes 50%

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Runtime 5 minute

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2nd salt dosing 10 minutes 50%

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Runtime 10 minute

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Sample check

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1^st soda dosing 20 minute 1g/l

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Runtime 5 minute

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2^nd soda dosing 25 minutes full

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Runtime 10 minute

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Shade check

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Shade ok and then drain (Rinse drain is better)

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Normal, not 80 ⁰c run 10min

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Wash until clear the loose dyes (Not more than 20min)

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Inject soaping agent

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Rise 90 ⁰c and run 10min

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Check shade if the ok drain

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Wash clear

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Fixing agent dos 5min

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Runtime 10min

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Wash clear

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Softener dossing 7min

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Check softness if ok

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Unload and deliver to finishing

Conclusion:

The recipe and process are 100% applied. Here the dossing of different chemicals and dyes will be changed according to the concentration. You have to use it according to the suppliers.

You may read another articles also:

• 100% Cotton Dark Color Dyeing Recipe And Dyeing Process
• Standard Operating Procedures (SOP) For Dyeing Process
• Most Applied SOP For Sewing Department In Textile Industry
• lesson Note On Introduction To Tie And Dye
• What Is The Best Sewing And Embroidery Machine Combo For Beginners?