The garment washing process flow chart is so important factor to complete the process properly. There is some difficulties in the process. some proper solutions are also available to solve these difficulties. So that this is the article for the process flow chart and its risk assanment with corrective and preventive action.
Garment washing process flow chart:
Received Garments from store
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Batching
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Batch inspection as per work instruction
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Garments loading in machine
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Pretreatment
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Cationization
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Dyeing
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Garments unload
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Hydro extraction
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Dryer
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Quality check
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Test all parameter
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If ok then delivery
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End
Risk assessment of garments washing process flow chart with corrective and preventive action:
| Process | Product | Risk | Preventive action | Corrective action | Concerned department |
| 1. Batching | RFD Garment | Risk of faulty dyeing | Properly check the lot no. and fabric batch no. | Review document of cutting followed by a different sticker for different fabric lot & batches. | Batch |
| 2. Garment loading | RFD Garment | Risk of faulty dyeing | Select M/C depending on fabric type & capacity, and remove all sticker | Review the M/C RPM depending on fabric type & Garment styling. | Washing |
| 3. Pretreatment | RFD Garment | Risk of uneven dyeing, chemical spot, health issue of the operator. | Check proper dosage of chemicals, use safety equipment, and maintain temperature properly. | Review the pretreatment process and take necessary steps according to the fault have done. | Washing |
| 4. Cationization | Cationized garment | Risk of having uneven dyeing, spot. | Confirm proper dosage of cationized, check PH, and temperature. | Recheck the PH, and take documentation about action dosage. | Washing |
| 5. Dyeing | Dyed Garment | Risk of uneven, crease mark, color spot, chemical spot, softener spot, health issue of operator | Follow the standard dyeing process, maintain PH, check the recipe, check matching shade, proper color mixing, proper dosing, proper chemical, RFT, and batch to batch percentage | Re-`process to the dyed fabric for faulty dyeing, make documentation about RFT and batch to batch percentage and adjust the recipe for the next batch | Washing |
| 6. Garment Unload | Dyed Garment | Risk of a spot on the Garment | Proper trolly management, check the PH of the fabric before unloading. | Cover the dyed Garment on the floor, and manage to hydro extract immediately. | Washing |
| 7. Hydroextraction | Hydroextracted Garment | Risk of spot | Proper hydro extraction depends on fabric type and garment Styling. | Select Different RPMs for different fabric types & Garment styling | Washing |
| 8. Dryer | Dryed Garment | Risk of spot and rejection | Proper dryer selection checking cleanliness, RPM, and Steam Pressure. | Review the cleanliness, RPM & steam pressure depending on garment type | Washing |
| 9. QC and lab test | QC passed Garment | Risk of bad quality Garment to delivery, mixing with the tolerance level, risk of being failed to the lab test. | Awareness about the Tolerance level, Follow buyer given test method and standard, test according to the process carefully. | Review and re-check the buyer standard and test method. | Washing & Q.A Department |
| 10. Delivery | Delivery to store | Risk of counting mistake | N/A | N/A | Store |
Ending:
This is the perfect and effective garments washing process flow chart and its risk assessment.
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