Practical Textile In the textile industry, the dying fabric is a very important step that requires a lot of skill and accuracy. One of the most common ways to get bright colors and patterns would be through Tencel knit fabric dyeing process. We can also dye its different blends, like polyester Tencel, cotton Tencel, Tencel modal, and many more. However, the process can be quite challenging due to various factors. Fortunately, with the right steps and instructions, it is possible to successfully and seamlessly dye Tencel knit fabric without any hassle.
100% Tencel Knit fabric dyeing process or 100% lyocell knit fabric Dyeing process:
The 100% Tencel knit fabric dyeing process is a special dyeing process in the textile industry. Tencel is a regenerated cellulose fiber. As a result, the 100% Tencel dyeing process is a reactive dyeing process. Reactive dyes are used as a dyestuff for this 100% Tencel dyeing process.
The process is given below step by step:
Water fill Required amount taken into the machine
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Raise the temperature to 60⁰C
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Wettings agent +anticreasing agent Inject
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Fabric load
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Runtime=5 minute
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Soda ash light dosing 5 minute
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Raise temperature to 70⁰C
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Inject H2O2
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Raise temperature to 80⁰C
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Run time=20 Minutes
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Drain
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Water fill
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Normal hot 70⁰C
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Runtime=10 minute
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Drain
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Wash For 10 minute
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Ph check 5.5 -6 (Control by acid)
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If ok then
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Rise Temperature 60⁰C
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Leveling dosing =5 minute
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Runtime=5 minute
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Color dosing 50%=15 minute
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Runtime 10 minute
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Color dosing rest 50%=15 minute
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Runtime 10 minute
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1st Salt dosing 10%=10 minute
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Run time 10 minute
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2nd Salt dosing 20%=10 minute
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Run time =10 minute
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3rd Salt dosing 70% 10 minute
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Run time 10 minute
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Raise Temperature to 80⁰C
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Runtime=20 minute
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Colling 60⁰C
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1st Soda dosing 10%=15 minute
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Run time 10 minute
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2nd Soda dosing 20%=15 minute
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Runtime 10 minute
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3rd Soda dosing 70%=15 minute
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Runtime 10 minute
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Shade check
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If ok then drain
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Wash
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Water fill
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Antricreasing agent Inject
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Tempeture 60⁰C=10 minutes (2 Time Hot)
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Wash
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Water fill
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Core neutralizer 60⁰C=20 minute
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Wash
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Water fill
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Antecreasing agent + Levelling agent inject
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Rise Temperature 90⁰C
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Run time 20 minute
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Wash
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Water Fill
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Rase temperature at 55⁰C and control ph=4.5
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The enzyme (BIo polishing) inject
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Runtime 60 min
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If ok the enzyme level according to the requirements
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Wash for 10minute+10 minutes
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PH check 5
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Softener dossing=5min
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Runtime=10min
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Check sample
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Unload
Qualities of Knitted Fabrics Made from Tencel Fiber
Knitted fabrics made from this type of natural fiber are automatically better because of the Tencel. Some of the most important things about it are:
Gentle on skin: Tencel fibers are naturally soft, so even people with sensitive skin can feel comfortable for a long time. Under a microscope, Tencel has a smooth surface, which makes it softer and more comfortable than wool or cotton.
Color retention: The color pigments in dope-dyed fibers last longer and are less likely to fade, even after being washed many times. Knit fabrics get a shine from Tencel.
Tencel fibers help the body’s natural moisture-controlling systems work better by letting clothes breathe. Because they come from nature, the fibrils of cellulosic fibers are set up to control how much moisture they absorb or let out. This makes fabrics more breathable and helps the body regulate its own temperature.
Conclusion:
The Tencel knit fabric dyeing process needs to be done carefully and in the right order for good results. For knit fabrics made of 100% Tencel, reactive dyes are used, and the process is unique to knit fabrics.
You can also use the right dying methods to color Tencel blends like polyester Tencel, cotton Tencel, and Tencel modal. If you know what you’re doing and have the right skills, you can easily get vibrant colors and patterns on Tencel knit fabrics.
Research link:
You may read some other articles:
- Different Knit Fabric GSM, Yarn Count, And Shrinkage Report Chart 100% Practical
- Application Of Singeing And Bio Polishing (Enzyme) On Different Type Of Knit Fabric
- 75% Viscose Ponte Roma Fabric
- Turquoise Color Dyeing Process With Simple and Easy Steps
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