100% tencel dyeing process-For practical use

100% tencel dyeing process or 100% lyocel knitted fabric dyeing process:

100% tencel dyeing process is a special dyeing process in textile industry. Tencel is a regenerated celuslose fiber. As a resust 100% tencel dyeing process is a reactive dyeing process. Reactive dyes uses as a dyestuf for this 100% tencel dyeing process.

The process are given below step by step:

Water fill Requid  amount  take in to the machine 

Temperature 60’C           

Wettings agent +anticreasing agent Inject

Fabric load 

Runtime 5 minite

Multifunctional scouring agent+ Soda dosing 5 minute 

Run time 60’C *20 Minite 

Rise Temperature 700c

Sequestering agent+H2aO2 dosing 5 minute  

Runtime 70 C* 40 minute 

Drin 

Water fill

Normal hot 70’C*10 minute 

Drain

Wash  For 10 minute

Ph check 5.5 -6 (Control by acid)

If ok then

Rise Temperature 60’C 

Levelling dosing 60’C*5 minute

Run time 10 minute 

Color dosing 50% 15 minute 

Runtime 10 minute 

Color dosing50% 15 minute 

Runtime 10 minute 

1st Salt dosing 10% 10 minute 

Run tim 10 minute 

2nd Salt dosing 20% 10 minute 

Run time       10 minute 

3rd Salt dosing 70% 10 minute 

Run time 10 minute 

Tempeture 80’C15 minute 3′ C grade

Colling 60’C

1st Soda dosing 10% 15 minute 

Run time 10 minute 

2nd Soda dosing 20% 15 minute 

Runtime 10 minute 

3rd Soda dosing 70% 15 minute

Runtime 10 minute 

Shade check

BD 

Wash

Water fill 

Antricreasing agent Inject

Tempeture 60*10 minute 2 Time Hot 

Wash

Water fill

Core neutralizer 60’C *20 minute

Wash 

Water fill 

Antecreasing agent + Levelling agent inject

Rise Tempeture 90’C

Run time 20 minute 

Wash

Water Fill

Enzyme 55’C

Runtime 60min

If ok the enzyme level according to requirmeint

Wash for 10minute+10 minute

PH check 5

Unload 

Conslusion:

This is a special process and use for knitted fabric only. This is 100% applied process. I use this 100% tencel dyeing process in my working industry more than 1000 times.

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